Enterprise Background

Application Effects

Quality Improvement

• The batching error rate has been reduced by over 98%, and the qualified rate of finished products has increased to 99.5%.
• Real-time quality monitoring eliminates process deviations, reducing rework costs by approximately 1.2 million yuan annually.

Efficiency Optimization

• Production data is automatically aggregated, improving information transmission efficiency by 60% and eliminating manual statistical errors.
• Managers can monitor the production progress of multiple workshops in real time through the background system, increasing decision-making response speed by 40%.

Management Upgrade

• Full-process transparency has helped the enterprise obtain ISO certification, with customer complaint rates dropping by 70%.
• Standardized system operations reduce reliance on skilled workers, saving 25% of labor costs.

  03 Industry Case 2: Production Base of a South Korean Optical Lens Brand

  Enterprise Background

  Founded in 2012 and located in Danyang, the "Capital of Eyewear", the company has a registered capital of 5 million US dollars.
  
  
  The production base covers an area of 13.6 mu, with an annual output capacity of 15,000 pairs of resin lenses, covering all processes such as hardening and coating.

  Application Effects

  Precision Error Prevention and Traceability

  • The system automatically intercepts over 2,000 batching errors per year, and the time for tracing quality issues has been shortened from 2 hours to 5 minutes.
  • Electronic records have replaced manual ledgers, increasing data query efficiency by 90%.

  Cost Control

  • Material waste has been reduced by 30%, saving over 1.5 million yuan annually.
  • The training cycle for new employees has been shortened from 3 weeks to 1 week, significantly enhancing employment flexibility.

  Information Security and Scalability

  • The permission management mechanism protects the enterprise's core formulas, with no data leakage incidents occurring.
  • The reserved ERP interface supports future integration with supply chain systems, enabling full-chain digital management.
  
  
  The WPTEC DTS system provides optical lens enterprises with a full-chain solution from production to management through error-proofing mechanisms, data traceability, and standardized processes. The successful practices of the two enterprises in Jiangsu have verified the system's significant value in improving quality, reducing costs, and increasing efficiency, setting a benchmark for intelligent manufacturing transformation in the industry and helping China's optical manufacturing move towards the global high-end market.